The environmental cleanliness of the spraying production line of spraying equipment is generally 10,000, and the cleanliness of specific areas must be arranged in accordance with the requirements of the equipment.
The space design layout of the spraying production line needs to plan 3 employees to put on the product, 1 person to confirm the product installation, 1 person to wipe with alcohol, and 3 employees to pick up the product;
The design speed of the spraying line is ≥3000Pcs/H; special attention is paid to the operation space for 3 people in the loading and unloading area, and the loading and unloading area can accommodate 6 operation spaces respectively.
The conveying system of the automatic spraying production line is designed according to the method of 1 coating and 1 baking, and the chain speed output is ≥3000Pcs per hour.
1. Type of automatic spraying line: chain conveyor belt, equipped with bearings at the contact point of the track, two bearings on the inside and outside of the rotating shaft.
2. Chain: chromium-manganese steel alloy, will not break if it bears a tensile force of 5000Kgf.
3. The power unit of the automatic spraying line: reducer motor 3HP; torque limiter protection device; alarm when the conveying torque is abnormal; chain tension is controlled by air cylinder; chain pressure is detected, and the pressure is automatically detected.
4. Aluminum extruded rail: the part in contact with the chain is made of stainless steel round tube; all aluminum alloy track; stainless steel round tube guide rail.
5. Sprocket of automatic spraying line: medium carbon steel S45C, tooth surface heat treatment, surface electroplating anti-rust treatment.
6. Body: Use rock wool color steel plate to seal the enclosure. The inside is made of stainless steel wire drawing board with all anti-rust treatment.
For the material section of the chain line of the spraying production line, it is necessary to leave a space for the automatic spraying equipment for automatic alcohol wiping and automatic pressing of the product in place, and the distance is expected to be 3 to 4 meters.
The electrostatic dust removal equipment of the spraying line needs to meet the electrostatic dust removal requirements when the chain speed is ≥3000Pcs per hour.